During the summer, I started purchasing components for a solar box (solar generator). I am hoping to achieve 2 goals with it:
Firstly, I wanted to have a solar charger that I can charge all of my devices with while camping. There are commercially available chargers available, but they cost a good amount, and don’t usually have a power source built in. There is also the question of durability of some of the charge solutions. They are fairly light, thin and compact too which is handy for hiking, but I envision this as staying put once I get where I’m going.
Secondly, I also want to set up an off-grid simplex repeater at some point in the future and this is the first step towards making that happen. The main point of it being off-grid being that it can power itself, of course.
This kit consists of a battery, a solar charge controller, a 12V socket, and the box.
I used a 7 amp, 12 volt sealed lead acid battery. I could’ve went either larger or smaller in capacity, but the most cost efficient was the 7A. The charge controller is rated to 20A, which leaves me some space to add another battery to increase the total amperage of the kit. The 12V socket is a dual socket and should come in handy for powering whatever radio I eventually end up using in the repeater and anything else that needs to be powered up alongside that. Lastly, everything is housed in a plastic .30 cal. ammo box. The battery and 12V socket are fused to prevent bad things from happening. Dead equipment is not good.
A 25W solar panel is used to charge everything up. I went with this size because I want this to be running year round and there is usually less sun in the colder months and snow could also cause charging issues.
The solar panel has a quick disconnect plug on it so I can pull everything apart for transport quickly. This ammo box is a temporary solution. This kit will eventually be built into a metal ammo can which will be necessary not only for durability in long-duration field conditions, but will also act as a ground plane for any antenna I decide to use for the repeater setup.
I was able to put some of my long-dormant electrical skills to use (if only some minor tinning and multimeter usage) with this project. The only thing I need to do now is to rig a switch to kill the power from the battery to the charge controller. As the panel has an LCD display, it does drain the battery if not in use.
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